Important: Safety Warning
This page describes trade processes that use dangerously toxic materials such as cyanide solutions, mercury amalgams, or strong acids. These processes require training, equipment, and precautions far beyond what the text describes.
This information has been left in for historical purposes but should not be acted upon.
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To Remove Broken Screws
It sometimes happens that a screw gets broken off in a watch plate in such a manner that it is impossible to remove it with tools without marring the plate. In such an event proceed as follows: Put enough rain water into a glass tumbler to thoroughly cover the plate and add sulphuric acid until the water tastes a sharp sour. Place the plate in the solution and allow it to remain a few hours, when the screw will partially dissolve and drop out. Remove from the solution, wash thoroughly in clean water, then in alcohol and dry in saw dust. The solution will not injure the brass plate or gilding in the slightest, but care must be taken to remove all other screws or cement jewels, previous to immersion. Any one having an American lathe can, with small expense of time and labor, make a small attachment which will easily and quickly remove a broken screw from the plate or pillar of any watch.
Take two common steel watch keys having hardened and tempered pipes--size, four or five--having care that the squares in each are of the same size and of good depth. Cut off the pipes about half an inch from the end; file up one of these for about one-half its length, on three equal sides, to fit one of the large split chncks of the lathe. Drill a hole in one of the brass centers of the lathe of sufficient size and depth, into which insert the other key-pipe, and fasten with a little solder. Soften a piece of Stubs' wire, to work easily in the lathe, and turn down for an eighth of an inch from the end to a size a little smaller than the broken screw in the plate; finish with a conical shoulder, for greater strength, and cross-file the end with a fine slot or knife-edge file, that the tool may not slip on the end of the broken screw; cut off the wire a half inch from the end and file down to a square that will fit closely in one of the key-pipes. Make a second point like the first one and fit it to the other key-pipe; harden in oil, polish, and temper to a dark straw color. Fit the brass center into the tail stock. To use, put the tools in place in the lathe, place the broken end of the screw against the end of the point in the lathe head; slide up the back center and fasten the point firmly against the other end of the screw, that it may not slip or turn; revolve the plate slowly, and the broken screw, being held fast between the two points will be quickly removed. To remove a broken pillar screw, place the broken screw against the point in the lathe-head, holding the plate firmly with the right hand, the pillar on a line with the lathe center; turn the lathe-head slowly backward with the left hand, and the screw will be removed. Should the tool slip on the broken screw, and fail to draw it out, drill a hole in the pillar in the lower or dial side, down to the screw point (if the size of the pillar from the plate will admit of so doing), and with the second point in the back center, remove the screw in the same manner as the plate screw in the first process. Five or six sizes of these points will be found sufficient for the majority of these breakages that may occur. See Screw Extractor.